PRODUCTS

Your location:
Homepage
>
>
>
>
HSZP-35 rotary tablet press
Number of views:
1000

HSZP-35 rotary tablet press

The HSZP series high-speed rotary tablet press can be widely used in the pharmaceutical industry, as well as in the food, chemical, and electronic industries. Compress various granular materials that meet the requirements of tableting into tablets. The maximum output reaches 300,000 pieces per hour.
Retail price
0.0
Market price
0.0
Number of views:
1000
Product serial number
Quantity
-
+
Stock:
Product description
Parameters

Rotary tablet press use:

  1. The HSZP series high-speed rotary tablet press can be widely used in the pharmaceutical industry, as well as in the food, chemical, and electronic industries. Compress various granular materials that meet the requirements of tableting into tablets. The maximum output reaches 300,000 pieces per hour.
  2. The content of fine powder (greater than 100 mesh) in the compressed dry granular material used by this machine does not exceed 10%. It is not suitable for semi-solid, moist particles, low melting point and moisture-prone materials and non-particle powder compression.
  3. This machine can not only press round slices, but also special-shaped slices with geometric shapes and double-sided lettering slices.
  4. The parts and components of the four models are technically designed, manufactured and managed according to the current world-popular standardization, serialization, and generalization standards. More than 90% of the parts and components of the four models are structured, dimensioned, and geometrical. For consistency, it is convenient for customers to maintain and manage.
  5. This machine is mainly composed of the major components of the host machine and the electrical control system (the major components of the mechanical and electrical control system are described in detail below).
  6. The mechanical and electrical components of this machine are well configured. The mechanical components adopt high-strength and high-stiffness frame structure, special processing technology of turntable structure, pre-pressure roller and main pressure roller structure, and the lubrication system adopts the American wholly-owned Bezier company Products, the main motor is the product of ABB company, the inverter INVT, the display screen adopts Siemens products.
  7. The working area adopts a fully enclosed transparent window structure, which has less dust pollution and excellent sealing.
  8. The working room is completely separated from the transmission mechanism, effectively preventing cross-infection. The parts in contact with the medicine are made of stainless steel or have special surface treatment. There are no dead corners in the tablet press room, easy to load and unload, easy to clean and maintain, and conform to the GMP standard of drug production and quality management regulations.
  9. This machine has the functions of frequency conversion speed regulation, pressure average value display, overload protection, and emergency braking.

Features:

  1. 1. The maximum pressure of this machine is large, and a pre-compression device is set at the same time, which prolongs the compression time and makes the tablet quality more in line with the requirements.
    2. The turntable has high speed and double-sided tablet pressing. The maximum theoretical output is 189,000 tablets per hour, which is suitable for the mass production requirements of pharmaceutical factories.
    3. The pressure sensor is installed on the upper pressing wheel, and the average working pressure of the tablet can be accurately displayed through the amplifier and the display screen; at the same time, the maximum working pressure can be set. When the working pressure exceeds the set value, the machine will automatically stop emergency to play a protective role. .
    4. The main pressure, pre-compression and filling adjustment are adjusted by the 6 hand wheels at the front.
    5. The lubrication part of the equipment uses automatic lubrication systems such as electric lubrication pumps and metering parts to supply oil to the parts with relative frictional movement such as the upper and lower guide rails, pressure rollers, punches and turntable holes, and can be displayed on touch in time according to actual work needs Adjust the frequency and time of lubrication on the screen to obtain the best lubrication effect, reduce noise, and extend the life of parts.
    6. The control part adopts a programmable controller, and the operation panel uses a color touch screen, which is convenient and intuitive. As the user's operating interface, the display screen can display the main technical parameters, average pressure, etc.; set the operating parameters such as the turntable speed, maximum working pressure, lubrication frequency and time and other control parameters; can quickly locate the fault point, display the cause of the fault and the troubleshooting method , Improve maintenance efficiency.
    7. Mechanical parts: Material (material of the main key parts): The
    copper track material is cast with the latest domestic formula to improve wear resistance.
    The top cover, turntable, track seat, track plate, main body, etc. are cast using advanced technology from domestic enterprises. Through metallographic experiment analysis, the internal molecular structure of the material is uniform, compact, without bubbles, trachoma and cracks, the internal pressure is reliable, and the surface of the casting is flat and smooth.
    8. The processing technology of mechanical parts:
    copper track, top cover, turntable, track seat, main body and other main parts are processed by precision machining center (machining center), and the processing size is high.
    9. Pressure roller and pressure roller frame structure Improve:
    The roller frame structure of this machine changes the lever type (or pole type) that is currently commonly used in tablet presses. It adopts a column type structure, which has the advantages of concentrated pressure point, high pressure, low noise and small size.
    10. Change
    of the turntable structure : The turntable structure of this machine has changed the structure that the middle mold hole commonly used in tablet presses is a blind hole. The split turntable adds a middle template to make the original middle mold hole straight. hole. Although the processing difficulty of the turntable is increased, the effect is obvious. The advantage is that the depth of the middle mold hole remains the same. After the middle mold is installed on the turntable, the plane of the middle mold and the plane of the turntable can be on the same plane, ensuring that the filling amount of particles entering each mold is basically the same, so that each product pressed out The weight remains the same.
    11. The turbine box adopts arc gear turbine pair, which is characterized by smooth operation, low noise, high carrying capacity and small size.
    12. Lubricate
    the lubrication system of the HSZP rotary high-speed series tablet press, which adopts the products of a wholly-owned American company with excellent sealing performance.
    13. The electric motor adopts QABmZK4A-B from Swiss ABB Company, a wholly-owned company, with a power of 11 kilowatts; its power is large and its operation is stable and reliable.
    14. The appearance is designed with industrial three-dimensional shape, safety prompt humanized design, novel profile, beautiful and generous.
    15. Control system (electrical part)
    In order to improve and improve the reliability and stability of the electrical components of the system, the main components are purchased from trusted brands in the world, such as: PLC, touch screen, Siemens brand, inverter INVT, switch, circuit breaker Wait for Omron products.

 

Technical Parameters

model

HSZP35

Number of punches (paid)

35

Die form

IPT

Maximum tablet pressure (kN)

100

Maximum pre-compression pressure (kN)

60

Maximum filling depth (mm)

18

Maximum tablet diameter (mm)

25

Maximum production capacity (10,000 piece hours)

18.9

Maximum speed of turntable (revolution min)

45

Main motor power (kw)

11

Host height
(mm)

 

Without hopper

1750

With hopper

1900

Host area (mm²)

1170×1290

Host weight (kg)

3500

 

Four , tableting machine main structure and components:

1. Upper pressing wheel and upper enclosure parts: mainly include upper pressing wheel assembly, upper pre-pressing wheel assembly, upper cover, pillar, plexiglass window, upper enclosure, etc.
2. Upper rail components: including upper bearing seat, upper rail seat, upper rail assembly, etc.
3. Turntable components: mainly include spindle, turntable, pillar sleeve, sealing ring, enclosure, etc.
4. Feeding components: it consists of hopper components, forced feeder components, powder suction nozzles, etc.
5. Lower rail components: mainly include lower rail seat, lower punch up and down rail, transition rail, etc.
6. Filling and sheet thickness adjusting components: mainly composed of filling adjusting device, pre-pressing wheel adjusting device, pressing wheel adjusting device, main body, etc.
7. Transmission components: mainly include turbo reducer, synchronous pulley, electric motor, bottom plate, frame, electrical box, etc.
8. Lubrication components: including electric lubrication pumps, various metering parts, oil separators, joints, oil pipes, oil brushes, etc.
9. Electrical control components: mainly include programmable controllers, color touch screens, frequency converters, switching power supplies, transformers, relays, emergency stop buttons and other electrical components.

Five , Standard Functions:

  1. The maximum working main pressure is 100kN.
  2. The maximum working pre-pressure is 60kN.
  3. The tableting work area that complies with GMP.
  4. Open hopper,
  5. Push-on console, touch screen operating system, convenient man-machine operation, Chinese and English operation display.
  6. Frequency conversion speed regulation system for main motor and forced feeder motor.

 

6. Material description of main parts:

Components

Material

Upper enclosure

Plexiglass

Upper rail guide enclosure

Stainless steel 0Cr18Ni9(304)

Turntable

Cast iron HT250 working table 45# (surface nickel and phosphorus plating)

hopper

Stainless steel 0Cr18Ni9(304)

shower

Silicon steel 6CrW2Si

Medium model

Die steel Cr12

Panel enclosure

Stainless steel 0Cr18Ni9(304)

The above parts and materials in contact with materials are made of stainless steel or surface treatment, which is non-toxic, harmless, pollution-free and good corrosion resistance, and meets the requirements of GMP standards in production and use

 

7. Configuration of main components:

name

Model specification

Quantity  

Brand

Origin

Programmable Controller PLC

S7-224XP+EM231

1

Siemens, Germany

China China

Touch screen MPI

 TP177B

1

Siemens, Germany

China China

 Inverter

 7.5kw 380V

1

INVT

China China

 Breaker

 3VU1340-1MN00/3P

1

Siemens, Germany

China China

 3VU1340-1MG00/3P

2

Siemens, Germany

China China

5SJ61047CC20/1P

1

Siemens, Germany

China China

Proximity switch

 E2E/PNP/M8

3

Ormon

China China

Main Motor

  1

 ABB of Switzerland

China China

 Lubrication system

VERSA III

1

BIJUR

China China

 

Scan the QR code to read on your phone
We could not find any corresponding parameters, please add them to the properties table

Application

Flower basket tablet press can be used to make many shaped and ring tablets
Flower basket type continuous automatic tablet press. It is one of the basic equipment for compressing granular raw materials into tablets in the chemical, food and electronics industries. Suitable for small batch production, laboratory and other industries of tablets, sugar tablets, calcium tablets, coffee tablets, powder metallurgy, electronic parts and the production of fertilizers and agricultural tablets. Flower basket tablet press can be used to make many shaped and ring tablets, as well as tablets with trademarks, words and simple patterns engraved on both sides. This machine is a continuous single-punch tablet machine. It is one of the main equipment for compressing granular raw materials into tablets. It can print some letters, lines, trademarks and fonts on the surface of the tablet. The machine can be used in the chemical, food and electronic industries. It can be used to produce small batches of tablets, coffee pellets, powder metallurgy parts, electronic components, and many agricultural and fertilizer tablets in laboratories and in small batches. This machine can compress different kinds of special-shaped and round tablets.
More 白箭头 黑箭头
The boom and innovation of spirulina tablet press
The spirulina tablet press is now the most popular machine on the market, and it is used in many pharmaceutical industries. With the fierce market competition, the requirements of customers are increasing. With the needs of customers, the new type of spirulina tablet press There are more machines. The spirulina tablet press is a single-pressure automatic rotary tableting machine newly developed by our factory. It compresses granular raw materials into various ordinary and special-shaped tablets. It is mainly used in the production of tablets in the pharmaceutical industry. In the chemical, food, electronics, plastics and powder metallurgy industries. The outer casing is fully enclosed, and the material is stainless steel, which conforms to GMP standards. Equipped with a transparent observation window, you can clearly see the working conditions of the machine and can be fully opened, which is easy for internal cleaning and maintenance. This machine has high pressure and a wide range of tablet diameters. It can compress tablets of various shapes such as ordinary, irregular and ring shapes. It is especially suitable for multi-variety and small-batch production. Mechatronics, all controllers and adjustment devices are concentrated on one side of the body, easy to operate. Equipped with pressure overload protection device. Avoid damage to the machine. The transmission mechanism with oil-immersed lubrication is sealed under the body, which extends the service life and avoids cross contamination.
More 白箭头 黑箭头
What are the factors that affect the die of the tablet press
If there is a problem with the die of the tablet press, check the total length of the upper and lower punches. If it exceeds the tolerance range, stop using it.
More 白箭头 黑箭头

Copyright © 2020 Shanghai Tianfeng Pharmaceutical Machinery Co., Ltd.    沪ICP备20001961号-1    Power By : www.300.cn